Plastic tooling family mould automotive mould of car lighting lens

Short Description:

 

• This is plastic injection tooling and molding project for automotive tail lights.

 

• The machining of inserts and polishing are required in very high level.

 

• Inserts are made by 5 axis CNC machines.

 

• We provides fast lead time and high quality for car lighting lens and housing parts. 

 

• Suntime Precision Mould has around 40% business for Automotive industry

 

• We made molds for Bentley, Mercedes, Audi, Honda, Toyota and so on


Detail

Product Tags

Product Introduction

These products are the very nice. Suntime Precision Mould spent 4.5 weeks for manufacturing.

It is for car tail lighting with surface A1 polishing.

The main difficulty is tooth profile and how to control the warpage.

The tooling process includes CNC machining, wire-cutting, EDM, grinding, drilling and polishing, etc,.

We provided service for the famous car brand such as Bentley, Mercedes-Benz, BMW, Audi, Volvo, Toyota, Honda and so on.

5M2A5901-min
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automotive-tail-lighting 43

Project information

Appliance and Type Automotive lighting lens from plastic injection family mould
Part name Housing and Lens (Automotive lighting)
Resin PC/ ABS and PMMA
No. of cavity 1+1 cavity family mould
Mould Base LKM S50C
Steel of cavity&Core P20
Tool weight 950kg
Tool size 600X450X450
Press Ton 160T
Mold life 500000 shots
Injection system Cold runner mould Edge gate
Cooling system 110 ℃
Ejection System Strpper plates, ejector pins
Special points Products are for automotive lighting lens and housing, surface is A1 polishing.
Difficulties tooth profile takes difficulties for machining and polishing. Need to control well for warpage.
Lead time 4.5 weeks
Package Stored in Suntime factory for production
Packing items /
Shrinkage 1.005
Surface finish A-1
Trade terms Exwork
Export to UK

More details gallery

We are ISO 9001 certificated

More than 40% business for automotive parts

From single cavity simple interior part to car tail lighting parts

Served brands includes: Bentley, Mercedes-Benz, BMW, Audi, Volvo, Toyota, Honda and so on.

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Drawings reference

ed (1)

DFM Analysis

ed (2)

Mold flow

2D

2D layout

3D

3D mold design

FAQ

1. How can you show the manufacturing process to your customers?

Our engineers will communicate with customers directly and send weekly report every Monday with the time schedule and photos. If customers requires more information, we can provide photos, video or having video meeting with them.

2. What about your mold package for shipping?

After double check the mold before delivery, we will prepare a Memory stick with Final 2D&3D drawings, necessary Electrodes, Certification of steel and hard treatment, some replacement spare parts and other things that customers required together with mold.

We will use little protection oil on the mold and vacuum packing or Anti-rust paper depending on customer’s request. The box will be Customized Plywood box.

GET A FREE DFM TODAY!


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