Free sample for Low-Volume Plastic Injection Molding China - Plastic injection mould insert mold for Automotive battery industry – Suntime

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"Control the quality by the details, show the strength by quality". Our company has strived to establish a highly efficient and stable staff team and explored an effective quality control process for Plastic Tooling , High Quality Precision Mould Manufacturers , Precision Mould Manufacturers , sincerity and strength ,always keep approved good quanlity ,welcome to our factoty for visit and instruction and business.
Free sample for Low-Volume Plastic Injection Molding China - Plastic injection mould insert mold for Automotive battery industry – Suntime Detail:

Suntime Precision Mould has made many similar battery lids and boxes with different size. The surface is A-3 polish. There are many ribs inside in the battery lid and need to do very well in mould cooling so that the warpage can be controlled great. This product is used for Automotive industry. End customer is very happy with our quality and service, Suntime had the opportunity to visit them twice before Covid-19.

Appliance and Type Automotive battery box and lid, plastic insert moulding
Part name Battery Lid
Resin PP
No. of cavity 1 Cavity and 2 cavities
Mould Base S50C
Steel of cavity&Core 738H
Tool weight 950 ~ 1450kg ( 10 sets moulds)
Tool size 450*600*500 ~ 450*800*500
Press Ton 380 T
Mold life 500000
Injection system Hot runner of mold master hot tips
Cooling system 25 ℃
Ejection System Ejector pins
Special points A-3 polish,ultrasonic welding
Difficulties Warpage caused by different wall thickness
Lead time 4~5 weeks
Package Anti-rust Paper and film, little anti-rust oil and plywood box
Packing items Certification of steel, final 2D & 3D tool design, hot runner document, spare parts and electrodes…
Shrinkage
Surface finish Mirror polishing
Trade terms FOB Shenzhen
Export to Australia

Suntime has very effective mold designers. For DFM, it can be finished within 1~2 days, mold flow / 2D layout within 2~4 days, and 3D within 3~5 days depending on mold complexity.

2D layout

2D Layout

3D mold design

3D mold design

3D tool design

3D mold design

Mold flow

Mold flow

Customers came to Suntime many times to check the tool making and moulding, and Suntime team has visited them twice in 2016 and 2019 before the Covid to provide technical support. After our customers’ introduction, Suntime team knew more about the the working process of automotive battery production. And we have more knowledge and confidence to do better for them based on our years’ experience.

clients checking in Suntime-min
IMG_0848-min
4-min

* We used Becu for the lead post area for better cooling.
* One side of the parts is thin and another side is very thick, Suntime had to control very well for the molded part’s deformation.
* The battery lid is ultrasonic welding to battery box.
* We prepare spare parts every time before mold shipping.

IMG_0096-min
IMG_5614-min
DSC05570
P60311-131835

1. Can we sign NDA Between Suntime Precision Mould?
Yes, we understand that all your design and information are confidential. It is absolutely no problem to sign a NDA before cooperation. And it is our obligation to protect your information unless having your approval to let the third party know.

2. Besides the battery box lid, do you also make battery box and handle?
Yes, we have much experience of this kind of battery box moulds with different sizes including battery lids, battery box and handles. The end customer is very happy with our quality and lead time.

3. This project is insert mold, what other types moulds you can make?
Normal cold runner & hot runner injection mold,Over mold, insert mold, family mold, multi-cavity mold (32 cavities), 2K mold, Auto unscrewing mold, high temperature mold, MUD mold, Rapid tooling and so on.

4. Who can speak good English in your company? How’s your communication?
“Our sales have good English not only in writing but also in oral speaking, you can contact us by any ways like email, SNS, phone calls, video meeting and visiting.
Our engineers not only have good experience in technical things, but also can read, write and speak some in English. You can communicate with them 1 to 1 directly. ”

5.How about the tolerance for parts made in Suntime Precision Mould?
Mold: +_0.01mm, Plastic Part: +_0.02mm and Machining product: +_0.005mm


Product detail pictures:

Free sample for Low-Volume Plastic Injection Molding China - Plastic injection mould insert mold for  Automotive battery industry – Suntime detail pictures

Free sample for Low-Volume Plastic Injection Molding China - Plastic injection mould insert mold for  Automotive battery industry – Suntime detail pictures

Free sample for Low-Volume Plastic Injection Molding China - Plastic injection mould insert mold for  Automotive battery industry – Suntime detail pictures

Free sample for Low-Volume Plastic Injection Molding China - Plastic injection mould insert mold for  Automotive battery industry – Suntime detail pictures

Free sample for Low-Volume Plastic Injection Molding China - Plastic injection mould insert mold for  Automotive battery industry – Suntime detail pictures


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We attempt for excellence, support the customers", hopes to become the top cooperation team and dominator enterprise for staff, suppliers and shoppers, realizes worth share and continual marketing for Free sample for Low-Volume Plastic Injection Molding China - Plastic injection mould insert mold for Automotive battery industry – Suntime, The product will supply to all over the world, such as: UK, Southampton, kazan, Now we have a excellent team supplying specialist service, prompt reply, timely delivery, excellent quality and best price to our customers. Satisfaction and good credit to every customer is our priority. We have been sincerely looking forward to cooperate with customers all over the world. We believe we can satisfy with you. We also warmly welcome customers to visit our company and purchase our solutions.
  • The company can keep up with the changes in this industry market, product updates fast and the price is cheap, this is our second cooperation, it's good.
    5 Stars By Hellyngton Sato from Seychelles - 2018.06.05 13:10
    The customer service staff's answer is very meticulous, the most important is that the product quality is very good, and packaged carefully, shipped quickly!
    5 Stars By Carol from Montpellier - 2018.08.12 12:27