This is 16 cavity mould.
Mould delivery after T1, finished in very short time.
Because the inside thread needs to be released by force, we need to make sure there is no scratch mark when demolding and assure the filling is balance.
The hot runner is 16pcs hot tips of master tip.
| Appliance and Type | Package, bottle caps | |||||
| Part name | queen_cap | |||||
| Resin | PP | |||||
| No. of cavity | 1*16 | |||||
| Mould Base | DME 7# Equal /(AISI 420H) | |||||
| Steel of cavity&Core | S136 HRC48-50 | |||||
| Tool weight | 613KG | |||||
| Tool size | 369X515X510 | |||||
| Press Ton | T160 | |||||
| Mold life | 1000000 Shots | |||||
| Injection system | 16 Drop hot runner | |||||
| Cooling system | 25 ℃ | |||||
| Ejection System | Stripper Plate | |||||
| Special points | Multi cavity mold with 16 cavities, thread demold by force , mold ship after T1 | |||||
| Difficulties | No scratch mark when mold release by force, keep filling balance, short lead time | |||||
| Lead time | 4.5 weeks | |||||
| Package | Anti-rust Paper and film, little anti-rust oil and plywood box | |||||
| Packing items | Certification of steel, final 2D & 3D tool design, hot runner document, spare parts and electrodes… | |||||
| Shrinkage | 1.016 | |||||
| Surface finish | B-2 | |||||
| Trade terms | FOB Shenzhen | |||||
| Export to | Australia | |||||
Suntime has very effective mold designers.
For DFM, it can be finished within 1~2 days, 2D layout within 2~4 days, and 3D within 3~5 days depending on mold complexity.
When time is very urgent, we normally make 3D drawing directly after DFM, but of course, it must be based on customers' approval.
DFM Analysis
DFM Analysis
3D mould design
3D mould design
150-200 sets of molds. (depends on the size and complexity)
Automotive, IoT, Telecommunication, Building, Industrial, Household appliance, Electronic, Packaging, Medical,…
Yudo, Moldmaster, Incoe, Syventive, Masterflow, Mastertip,Husky…
You can take photos of this part showing the structure, and give us the rough dimension of width, length, height and so on. Or, you can send us the samples. We will scan the part and make part 2D & 3D drawings. After your confirmation of the part design, we will start the mold design process.
Yes, we have. Except mold making and custom injection molding. We also can provide service:
a). Silicon compression parts.
b). Metal stamping parts (Progressive Die ).
c). Plastic extrusion parts.
d). Die casting second machining and surface treatment (bead-blasting,anodizing…)
e). Plastic and Metal prototypes.
f). Mold design and engineering service. (24/7 communication services & technical support.)"
6. Do you accept small batch production?
Yes，we have 7 injection machines from 90 ton to 400 ton. We accept production from 1pcs to very big volumn.
