Reasonable price for Battery Lid Insert Molding - Auto unscrewing mould making & High temperature mold PPSU material – Suntime Detail:
The high temperature auto unscrewing project has mold temperature of 160 degree and resin temperature of 380 degree. This 4 cavity mold has cycle time of 39 seconds, and very smooth unscrewing movement. Part is high tolerance with less than +/-0.02mm. Parts are used in deep sea water system devices.
Appliance and Type | Water system products auto unscrewing 4 cavity mould, PPSU material, high temperature mold | |||||
Part name | MINI PISTON | |||||
Resin | PPSU | |||||
No. of cavity | 1*4 | |||||
Mould Base | LKM S50C | |||||
Steel of cavity&Core | H-13 HRC48-50 /H-13 HRC48-50 | |||||
Tool weight | 430KG | |||||
Tool size | 493X454X440 | |||||
Press Ton | 120T | |||||
Mold life | 800000 | |||||
Injection system | Cold runner mould | |||||
Cooling system | 160 ℃ | |||||
Ejection System | unscrewing by motor and gear wheel | |||||
Special points | mold temperature 160 ℃,material temperature 380℃。 | |||||
Difficulties | unscrewing very smooth, cycle time 39′S,tolerance +/-0.02mm. | |||||
Lead time | 5 weeks | |||||
Package | Anti-rust Paper and film, little anti-rust oil and plywood box | |||||
Packing items | Certification of steel, final 2D & 3D tool design, hot runner document, spare parts and electrodes… | |||||
Shrinkage | 1.007 | |||||
Surface finish | B-2 | |||||
Trade terms | FOB Shenzhen | |||||
Export to | Australia |
We have made many tools for this customer. Our designers work very effective, for DFM, it can be finished within 1~2 days, 2D layout within 2~4 days, and 3D within 3~5 days depending on mold complexity. When time is very urgent, we normally make 3D drawing directly after DFM, but of course, it must be based on customers’ approval.
Design feedback
3D mold design
3D mold design
3D mold design
The injection mould tool is auto-unscrewing by motor and gear wheel. There are many insulation plates in mould four sides as the mold temperature is very high. This 4 cavity mold has moulding cycle time 39 seconds and the part tolerance is less than +/-0.02mm.
1. How is the mold temperature for this PPSU mold?
The mold temperature is 160~180 degree.
2.How about the tolerance for parts made in Suntime Precision Mould?
Mold: +_0.01mm, Plastic Part: +_0.02mm and Machining product: +_0.005mm.
3. What production material you usually use?
For plastic injection molding, resin includes PPSU, PEEK, ABS, PC, PC+ABS, PMMA, PP, HIPS, PE(HDPE,MDPE,LDPE). PA12, PA66, PA66+Glass fiber,TPE,TPR,TPU, PPSU, LCP, POM, PVDF, PET, PBT… And for die casting, the aluminum material is A380,A356,6061.
4. What is your design lead time?
“DFM: Normally Within 2 working day.
2D mold layout: Normally Within 3-4 working day.
3D mold drawing: Normally Within 4-5 working day.”
5. What regions is Suntime located?
Our factory is located in Chang An town of Dong Guan City in south of China, which is initial mold manufacturing place. 10 minutes to Shen Zhen. 30 minutes to Shen Zhen airport.
6. How’s your Communication skill?
“a). Rich experienced sales and engineers follow project and communicate in skilled English.
b). 24/7 style service. One to one project management.
c). Come to visit anytime and Suntime team visit customers yearly.
d). weekly report every Monday. (2 reports a week if needed).
e). Any emails reply within 24 hours, you can call us anytime, even in middle night. “
Product detail pictures:
Related Product Guide:
Our aim is usually to give superior quality items at aggressive rates, and top-notch company to clients around the earth. We have been ISO9001, CE, and GS certified and strictly adhere to their good quality specifications for Reasonable price for Battery Lid Insert Molding - Auto unscrewing mould making & High temperature mold PPSU material – Suntime, The product will supply to all over the world, such as: Madagascar, Portugal, Brunei, Make sure you genuinely feel free to send us your requirements and we are going to respond for you asap. We now have got a skilled engineering group to serve for your just about every detailed needs. Cost-free samples could be sent to suit your needs personally to understand much more information. In an effort to meet your requires, be sure to seriously feel free to make contact with us. You may send us emails and contact us directly. Moreover, we welcome visits to our factory from around the globe for much better recognizing of our organization. nd objects. In our trade with merchants of numerous countries, we usually adhere for the principle of equality and mutual benefit. It is really our hope to market, by joint efforts, each trade and friendship to our mutual advantage. We look forward to getting your inquiries.
By Judy from Naples - 2018.10.01 14:14
Managers are visionary, they have the idea of "mutual benefits, continuous improvement and innovation", we have a pleasant conversation and Cooperation.
By Irma from Japan - 2018.09.23 17:37