Short Lead Time for Automotive Interiors Plastic Molded Parts - Auto unscrewing mould making & High temperature mold PPSU material

Short Lead Time for Automotive Interiors Plastic Molded Parts - Auto unscrewing mould making & High temperature mold PPSU material – Suntime

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We insist on offering good quality generation with very good business enterprise concept, honest income as well as best and fast assistance. it will bring you not only the premium quality product or service and huge profit, but probably the most significant is usually to occupy the endless market for High-Quality China Plastic Injection Mold Manufacturer, Dual Shot Injection Molding , Fast Prototyping Mould For Medical Device , Encouraged with the fast producing current market on the speedy foodstuff and beverage consumables all around the entire world , We're hunting forward to functioning with partners/clients to create good results together.

Short Lead Time for Automotive Interiors Plastic Molded Parts - Auto unscrewing mould making & High temperature mold PPSU material – Suntime Detail:

The high temperature auto unscrewing project has mold temperature of 160 degree and resin temperature of 380 degree. This 4 cavity mold has cycle time of 39 seconds, and very smooth unscrewing movement. Part is high tolerance with less than +/-0.02mm. Parts are used in deep sea water system devices.

Appliance and Type		Water system products auto unscrewing 4 cavity mould, PPSU material, high temperature mold
Part name		MINI PISTON
Resin		PPSU
No. of cavity		1*4
Mould Base		LKM S50C
Steel of cavity&Core		H-13 HRC48-50 /H-13 HRC48-50
Tool weight		430KG
Tool size		493X454X440
Press Ton		120T
Mold life		800000
Injection system		Cold runner mould
Cooling system		160 ℃
Ejection System		unscrewing by motor and gear wheel
Special points		mold temperature 160 ℃，material temperature 380℃。
Difficulties		unscrewing very smooth, cycle time 39′S，tolerance +/-0.02mm.
Lead time		5 weeks
Package		Anti-rust Paper and film, little anti-rust oil and plywood box
Packing items		Certification of steel, final 2D & 3D tool design, hot runner document, spare parts and electrodes…
Shrinkage		1.007
Surface finish		B-2
Trade terms		FOB Shenzhen
Export to		Australia

We have made many tools for this customer. Our designers work very effective, for DFM, it can be finished within 1~2 days, 2D layout within 2~4 days, and 3D within 3~5 days depending on mold complexity. When time is very urgent, we normally make 3D drawing directly after DFM, but of course, it must be based on customers’ approval.

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3D mold design

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3D mold design

The injection mould tool is auto-unscrewing by motor and gear wheel. There are many insulation plates in mould four sides as the mold temperature is very high. This 4 cavity mold has moulding cycle time 39 seconds and the part tolerance is less than +/-0.02mm.

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1. How is the mold temperature for this PPSU mold?
The mold temperature is 160~180 degree.

2.How about the tolerance for parts made in Suntime Precision Mould?
Mold: +_0.01mm, Plastic Part: +_0.02mm and Machining product: +_0.005mm.

3. What production material you usually use?
For plastic injection molding, resin includes PPSU, PEEK, ABS, PC, PC+ABS, PMMA, PP, HIPS, PE(HDPE,MDPE,LDPE). PA12, PA66, PA66+Glass fiber,TPE,TPR,TPU, PPSU, LCP, POM, PVDF, PET, PBT… And for die casting, the aluminum material is A380,A356,6061.

4. What is your design lead time?
“DFM: Normally Within 2 working day.
2D mold layout: Normally Within 3-4 working day.
3D mold drawing: Normally Within 4-5 working day.”

5. What regions is Suntime located?
Our factory is located in Chang An town of Dong Guan City in south of China, which is initial mold manufacturing place. 10 minutes to Shen Zhen. 30 minutes to Shen Zhen airport.

6. How’s your Communication skill?
“a). Rich experienced sales and engineers follow project and communicate in skilled English.
b). 24/7 style service. One to one project management.
c). Come to visit anytime and Suntime team visit customers yearly.  d). weekly report every Monday. (2 reports a week if needed).  e). Any emails reply within 24 hours, you can call us anytime, even in middle night. “

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Our staff are usually in the spirit of "continuous improvement and excellence", and while using the top-quality high-quality items, favorable value and superior after-sales services, we try to acquire each and every customer's belief for Short Lead Time for Automotive Interiors Plastic Molded Parts - Auto unscrewing mould making & High temperature mold PPSU material – Suntime, The product will supply to all over the world, such as: Argentina, Honduras, UK, We've a good reputation for stable quality solutions, well received by customers at home and abroad. Our company would be guided by the idea of "Standing in Domestic Markets, Walking into International Markets". We sincerely hope that we could do business with customers both at home and abroad. We expect sincere cooperation and common development!

Automotive Interiors Molding Plastic Parts