Top Suppliers Custom Moulding Service - Plastic injection mould insert mold for Automotive battery industry – Suntime

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We insist on offering good quality generation with very good business enterprise concept, honest income as well as best and fast assistance. it will bring you not only the premium quality product or service and huge profit, but probably the most significant is usually to occupy the endless market for Plastic Injection Mold Companies , Injection Moulder Home Appliance Parts , Building And Construction Aluminum Die Casting Parts , We warmly welcome friends from all walks of life to seek mutual cooperation and create a more brilliant and splendid tomorrow.
Top Suppliers Custom Moulding Service - Plastic injection mould insert mold for Automotive battery industry – Suntime Detail:

Suntime Precision Mould has made many similar battery lids and boxes with different size. The surface is A-3 polish. There are many ribs inside in the battery lid and need to do very well in mould cooling so that the warpage can be controlled great. This product is used for Automotive industry. End customer is very happy with our quality and service, Suntime had the opportunity to visit them twice before Covid-19.

Appliance and Type Automotive battery box and lid, plastic insert moulding
Part name Battery Lid
Resin PP
No. of cavity 1 Cavity and 2 cavities
Mould Base S50C
Steel of cavity&Core 738H
Tool weight 950 ~ 1450kg ( 10 sets moulds)
Tool size 450*600*500 ~ 450*800*500
Press Ton 380 T
Mold life 500000
Injection system Hot runner of mold master hot tips
Cooling system 25 ℃
Ejection System Ejector pins
Special points A-3 polish,ultrasonic welding
Difficulties Warpage caused by different wall thickness
Lead time 4~5 weeks
Package Anti-rust Paper and film, little anti-rust oil and plywood box
Packing items Certification of steel, final 2D & 3D tool design, hot runner document, spare parts and electrodes…
Shrinkage
Surface finish Mirror polishing
Trade terms FOB Shenzhen
Export to Australia

Suntime has very effective mold designers. For DFM, it can be finished within 1~2 days, mold flow / 2D layout within 2~4 days, and 3D within 3~5 days depending on mold complexity.

2D layout

2D Layout

3D mold design

3D mold design

3D tool design

3D mold design

Mold flow

Mold flow

Customers came to Suntime many times to check the tool making and moulding, and Suntime team has visited them twice in 2016 and 2019 before the Covid to provide technical support. After our customers’ introduction, Suntime team knew more about the the working process of automotive battery production. And we have more knowledge and confidence to do better for them based on our years’ experience.

clients checking in Suntime-min
IMG_0848-min
4-min

* We used Becu for the lead post area for better cooling.
* One side of the parts is thin and another side is very thick, Suntime had to control very well for the molded part’s deformation.
* The battery lid is ultrasonic welding to battery box.
* We prepare spare parts every time before mold shipping.

IMG_0096-min
IMG_5614-min
DSC05570
P60311-131835

1. Can we sign NDA Between Suntime Precision Mould?
Yes, we understand that all your design and information are confidential. It is absolutely no problem to sign a NDA before cooperation. And it is our obligation to protect your information unless having your approval to let the third party know.

2. Besides the battery box lid, do you also make battery box and handle?
Yes, we have much experience of this kind of battery box moulds with different sizes including battery lids, battery box and handles. The end customer is very happy with our quality and lead time.

3. This project is insert mold, what other types moulds you can make?
Normal cold runner & hot runner injection mold,Over mold, insert mold, family mold, multi-cavity mold (32 cavities), 2K mold, Auto unscrewing mold, high temperature mold, MUD mold, Rapid tooling and so on.

4. Who can speak good English in your company? How’s your communication?
“Our sales have good English not only in writing but also in oral speaking, you can contact us by any ways like email, SNS, phone calls, video meeting and visiting.
Our engineers not only have good experience in technical things, but also can read, write and speak some in English. You can communicate with them 1 to 1 directly. ”

5.How about the tolerance for parts made in Suntime Precision Mould?
Mold: +_0.01mm, Plastic Part: +_0.02mm and Machining product: +_0.005mm


Product detail pictures:

Top Suppliers Custom Moulding Service - Plastic injection mould insert mold for  Automotive battery industry – Suntime detail pictures

Top Suppliers Custom Moulding Service - Plastic injection mould insert mold for  Automotive battery industry – Suntime detail pictures

Top Suppliers Custom Moulding Service - Plastic injection mould insert mold for  Automotive battery industry – Suntime detail pictures

Top Suppliers Custom Moulding Service - Plastic injection mould insert mold for  Automotive battery industry – Suntime detail pictures

Top Suppliers Custom Moulding Service - Plastic injection mould insert mold for  Automotive battery industry – Suntime detail pictures


Related Product Guide:

Our intention is usually to satisfy our buyers by offering golden provider, great rate and good quality for Top Suppliers Custom Moulding Service - Plastic injection mould insert mold for Automotive battery industry – Suntime, The product will supply to all over the world, such as: Rwanda, Slovenia, Angola, By continuous innovation, we will present you with more valuable items and services, and also make a contribution for the development of the automobile industry at home and abroad. Both domestic and foreign merchants are strongly welcomed to join us to grow together.
  • In our cooperated wholesalers, this company has the best quality and reasonable price, they are our first choice.
    5 Stars By Mabel from Greece - 2018.04.25 16:46
    Goods just received, we are very satisfied, a very good supplier, hope to make persistent efforts to do better.
    5 Stars By Odelia from Slovakia - 2018.06.28 19:27